Petro-Chemical Plant
Petrochemical Plant Construction — Scope of Work
A petrochemical plant involves the processing of raw hydrocarbons into essential chemical products used in plastics, fertilizers, synthetic fibers, and more. The construction of such facilities requires a deep integration of engineering, procurement, fabrication, and on-site execution. Our company delivers end-to-end construction services for petrochemical facilities with an unmatched focus on safety, quality, and efficiency.
1. Engineering & Design Support
- FEED (Front-End Engineering Design) review & validation
- 3D model coordination (Piping, Structural, Instruments, Electrical)
- Value engineering and constructability reviews
- Detailed design support for civil, structural, mechanical, and process systems
2. Civil & Structural Works
- Site preparation & grading
- Foundation works for processing units, tanks, and equipment
- Structural steel fabrication & erection
- Construction of control rooms, substations, and utility buildings
3. Mechanical Works
- Installation of static equipment: reactors, distillation columns, heat exchangers
- Installation of rotating equipment: pumps, compressors, turbines, blowers
- Fabrication and erection of process & utility piping systems
- Tank farm construction for chemical storage
4. Electrical Systems
- HV/MV/LV Substation construction
- Cable tray routing, power & control cabling
- Installation of transformers, MCCs, UPS systems, earthing & lighting systems
- Power distribution & infrastructure integration
5. Instrumentation & Control
- DCS, PLC, SIS systems installation
- Field instruments (transmitters, analyzers, gauges) calibration & hookup
- Control room setup, fire & gas detection systems
- Communication and monitoring systems integration
6. Process & Utility Piping
- Metallic & non-metallic piping fabrication (CS, SS, Alloy, HDPE, GRP)
- Pipe rack erection, hydro testing, flushing, and reinstatement
- Utility systems piping: steam, condensate, nitrogen, compressed air, etc.
7. Storage & Handling Facilities
- Vertical & horizontal tank installation
- Marine or truck loading/unloading facilities
- Pipelines to storage terminals or jetty points
8. Firefighting & Safety Systems
- Firewater pumping systems & ring mains
- Foam, deluge, hydrant & sprinkler systems
- Emergency shut down systems and gas suppression solutions
9. Pre-Commissioning & Commissioning
- System walkdowns, punch listing, leak testing
- Mechanical completion and pre-commissioning activities
- Cold & hot commissioning of the plant
- Support to client during SAT & performance testing
10. Documentation & Handover
- As-built documentation & data books
- QA/QC dossiers and inspection records
- Operation and maintenance manuals
- Final project turnover and warranty support
Contact us now for a free quote on your project