Fuel Fired Thermal Power Plant
Fuel-Fired Thermal Power Plant Construction
Comprehensive Engineering, Procurement & Construction (EPC) Services.
We deliver turnkey solutions for large-scale thermal power projects fueled by coal, oil, or diesel — from concept to commissioning with full EPC capabilities.
1. Site Development & Civil Infrastructure
- Land grading, leveling, and access paving
- Boundary walls, drainage, and utility trenches
- RCC foundations for boilers, turbines, generators, chimneys
- Construction of ancillary buildings: control room, workshops, storage
2. Civil & Structural Works
- Foundations for boilers, turbines, generators, transformers, cooling systems
- Construction of power block building, control room, and auxiliary buildings
- Chimney erection (single/multi-flue)
- Construction of pump house, cooling tower basins, and coal/oil storage facilities
- Trenches for cable routing and piping
3. Boiler & Combustion System
- Erection of boiler pressure parts: economizer, evaporator, superheater, reheater
- Furnace, pulverizers/mills, air preheaters (in case of coal)
- Oil burners, fuel handling systems, and combustion control system
- Ash handling system for bottom and fly ash (in coal plants)
4. Steam Turbine Generator (STG) Unit
- Installation of steam turbine, generator, and condenser
- Turbine base preparation, alignment, and grouting
- Auxiliaries such as gland steam, lube oil, and seal oil systems
- Condenser cooling tower or air-cooled condenser installation
5. Fuel Handling & Supply Systems
- Coal handling plant: conveyors, crushers, stackers, reclaimers (for coal-based plants)
- Fuel oil storage tanks, pumping skids, heaters (for oil-based plants)
- Biomass feed system including conveyors and silos (for biomass plants)
- Fuel sampling, conveyor belt scales, and weighing systems
6. Water System & Treatment
- Raw water intake system with pumps and piping
- Demineralization and water treatment plants
- Cooling water systems, circulating water pipelines
- Wastewater treatment (effluent, blowdown, and ash slurry)
7. Electrical Systems
- Erection of main power transformers, switchyard (up to 400 kV)
- LV/MV switchgear, excitation systems, UPS systems
- Earthing, lightning protection, and cabling
- Grid synchronization and relay coordination
8. Instrumentation & Control
- Distributed Control System (DCS) installation
- Field instruments: pressure, flow, temperature sensors
- Online analyzers for combustion gases and water chemistry
- CEMS (Continuous Emission Monitoring System)
9. Environmental Protection Systems
- Flue Gas Desulfurization (FGD) system
- Electrostatic precipitators (ESP) or bag filters
- NOx reduction systems
- Ash and sludge disposal system
- Compliance with environmental regulations
10. Testing, Commissioning & Handover
- Hydro-testing of pressure parts and piping
- Functional loop checks, instrumentation calibration
- Boiler light-up, steam blowing, turbine rolling
- Performance and efficiency tests
- Documentation of as-built drawings, O&M manuals
- Personnel training and warranty services
Contact us now for a free quote on your project